Thursday, January 21, 2010

Utilities Systems Air Press.

Plant industries using compressed air for the entire production operation, which is produced by compressed air units that range from 5 horsepower (hp) to over 50,000 hp. DepartemenEnergi U.S. 364 (2003) reported that 70 to 90 percent loss of compressed air in the form of heat that can not be used, friction, misuse and noise. Thus, the compressor and the compressed air system becomes an important area for improving energy efficiency in industrial plant.

Is a valuable record that the cost to run the compressed air system is much higher than the price the compressor itself (see Figure 5-11). Energy savings from system improvements can range from 20 to 50 percent or more of electricity consumption, resulting in thousands and even hundreds of thousands dollars. Compressed air system is managed properly can save energy, reduce maintenance, reduce the time termination of operation, increase production and improve quality.

Compressed air system consists of the supply, which consists of kompesor and air treatment, and the demand, which consists of distribution & storage systems and end user equipment. Parts supply is properly managed will result in cleaner air, dry, stable, sent on the pressure required a cost effective manner.

Part request properly managed to minimize waste and 365 air compressed air usage for tepat.Perbaikan implementation and achievement of peak performance of the compressed air system requires the system of supply and demand and the interaction between the two.
Main Components Compressed Air System

Compressed air system consists of the following major components: air filters, inter-stage cooling, after-coolers, air dryers, water content spending traps, receiver, piping network, filter, regulator and lubrication (see Figure 5-12).

1. Sign Air Filter: Prevent the dust into the compressor; Dust causes sticky valve / faucet, damaging the cylinder and excessive consumption.
2. Inter-stage cooling: Menurunan the air temperature before entering the next stage to reduce the compression work and increase efficiency. Usually used water cooling.
3. After-Coolers: The goal is to remove the water content in the air with a temperature decrease in water-cooled heat exchangers.
4. Air Dryer: The remains of the water content after the after-cooler is removed by using air dryers, for compressed air for pneumatic tools and equipment must be free of water content. Water content is removed by using the adsorbent like silica gel / activated carbon, or refrigerant dryer, or heat from the dryer compressor itself.
5. Spending Traps Moisture: Trap expenditure diguakan water content to remove water content in compressed air. It resembles the steam trap traps. Various types of traps used is manual expenditure faucet, valve or the automatic spending based on time and others.
6. Recipient: The recipient is provided as a store of air and pulse output penghalus air - to reduce the pressure variation from the compressor.


Plant industries using compressed air for the entire production operation, which is produced by compressed air units that range from 5 horsepower (hp) to over 50,000 hp. DepartemenEnergi U.S. 364 (2003) reported that 70 to 90 percent loss of compressed air in the form of heat that can not be used, friction, misuse and noise. Thus, the compressor and the compressed air system becomes an important area for improving energy efficiency in industrial plant.

Is a valuable record that the cost to run the compressed air system is much higher than the price the compressor itself (see Figure 5-11). Energy savings from system improvements can range from 20 to 50 percent or more of electricity consumption, resulting in thousands and even hundreds of thousands dollars. Compressed air system is managed properly can save energy, reduce maintenance, reduce the time termination of operation, increase production and improve quality.

Compressed air system consists of the supply, which consists of kompesor and air treatment, and the demand, which consists of distribution & storage systems and end user equipment. Parts supply is properly managed will result in cleaner air, dry, stable, sent on the pressure required a cost effective manner.

Part request properly managed to minimize waste and 365 air compressed air usage for tepat.Perbaikan implementation and achievement of peak performance of the compressed air system requires the system of supply and demand and the interaction between the two.
Main Components Compressed Air System

Compressed air system consists of the following major components: air filters, inter-stage cooling, after-coolers, air dryers, water content spending traps, receiver, piping network, filter, regulator and lubrication (see Figure 5-12).

1. Sign Air Filter: Prevent the dust into the compressor; Dust causes sticky valve / faucet, damaging the cylinder and excessive consumption.
2. Inter-stage cooling: Menurunan the air temperature before entering the next stage to reduce the compression work and increase efficiency. Usually used water cooling.
3. After-Coolers: The goal is to remove the water content in the air with a temperature decrease in water-cooled heat exchangers.
4. Air Dryer: The remains of the water content after the after-cooler is removed by using air dryers, for compressed air for pneumatic tools and equipment must be free of water content. Water content is removed by using the adsorbent like silica gel / activated carbon, or refrigerant dryer, or heat from the dryer compressor itself.
5. Spending Traps Moisture: Trap expenditure diguakan water content to remove water content in compressed air. It resembles the steam trap traps. Various types of traps used is manual expenditure faucet, valve or the automatic spending based on time and others.
6. Recipient: The recipient is provided as a store of air and pulse output penghalus air - to reduce the pressure variation from the compressor.


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